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4140HW Alloy Steel Technical Data

4140HW alloy steel is a high-quality, chromium-molybdenum steel with excellent strength and toughness properties. Here’s a breakdown of its key technical aspects:

Composition

  • Carbon (C): 0.38% – 0.43%
  • Chromium (Cr): 0.80% – 1.10%
  • Molybdenum (Mo): 0.15% – 0.25%
  • Manganese (Mn): 0.75% – 1.00%
  • Silicon (Si): 0.15% – 0.30%
  • Phosphorus (P): Up to 0.035% (maximum)
  • Sulfur (S): Up to 0.040% (maximum)
  • Iron (Fe): Balance (approximately 97.22% – 98.57%)

Mechanical Properties

  • Tensile Strength: High tensile strength, typically in the range of 95,000 – 130,000 psi.
  • Yield Strength: Good yield strength, often between 60,000 – 105,000 psi.
  • Elongation: Exhibits decent elongation characteristics.
  • Hardness: Hardened and tempered condition results in high hardness levels.
  • Toughness: Excellent toughness, particularly in lower temperature environments.

Heat Treatment

  • Annealing: Can be annealed for improved machinability.
  • Hardening: Responds well to heat treatment and can be hardened by quenching and tempering.

Applications

  • Widely used in industries requiring high strength and toughness, such as automotive, aerospace, and oil and gas.
  • Ideal for making gears, axles, shafts, bolts, and other machine parts.

Fabrication and Machinability

  • Machinability is rated as good, especially in the annealed condition.
  • Can be welded with proper precautions but requires preheating and post-welding treatments to avoid cracking.

Physical Properties

  • Density: Approximately 7.85 g/cm³.
  • Thermal Conductivity: Has moderate thermal conductivity, varying with temperature.

Corrosion Resistance

  • Moderate corrosion resistance and may require protective coatings in corrosive environments.

Formability

  • Can be formed using conventional methods but requires controlled processing to maintain mechanical properties.
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